Scope of application:Microwave high temperaturepyrolysisTube furnaces are widely used in high-temperature synthesis, calcination, roasting, sintering, ashing, incineration, melting, heat treatment, pyrolysis, and other solid materials such as coal, electricity, metallurgy, and chemical engineering

Product Introduction:

The microwave rotary tube furnace is operated by our companyZK16Developed on the basis of this, it combines microwave atmosphere high-temperature heating technology with traditional heating furnace design. Through special design of both ends of the pipeline and high-temperature chamber structure, it can be used for both horizontal and vertical pipes under various process conditions such as atmosphere, temperature control, and pressure control. Suitable for high-temperature synthesis, calcination, roasting, sintering, pyrolysis, carbonization, ashing, incineration, melting, and heat treatment of various solid materials under vacuum or flowing atmosphere conditions in industry laboratories such as coal, power, metallurgy, powder processing, and chemical engineering, as well as university laboratories; It can also be used for sintering and synthesis of materials in the fields of semiconductors, nanomaterials, magnetic materials, electronic ceramics, structural ceramics, metal compounds, nitrides, carbon fibers, graphene technology, etc; This furnace has unique high-temperature microwave oven and sintering process technologyIn addition to the advantages of "high, low, fast, and economical", it also has significant advantages such as wide applicability, easy operation, process repeatability, and good stability. Specially suitable for the development, testing, and small-scale production of new materials.

Product features:

After redesigning the basic structure, the instrument can be used in both horizontal and vertical tubes, with controllable vacuum atmosphere and micro positive pressure

Fast heating rate and uniform temperature field,Within 20 minutes, the room temperature can be raised to 1000 ℃ (taking graphite as an example)

Integrated design, equipment atmosphere matching equipment integration, safe and reliable

Adopting a dedicated low dielectric polycrystalline material vacuum integrated molding inner cavity and double-layer insulation structure to ensure that the furnace surface temperature is measured by thermocouples at room temperature

EnixPro system, PLC automatic control, intelligent and controllable temperature and power, touch screen operation, real-time temperature power curve display, providing manual, automatic, and constant temperature operation modes and can be freely switched

Adopting a continuously adjustable, high stability, long lifespan, continuous wave industrial grade microwave source to ensure that the equipment can operate continuously and stably for a long time

Microwave flange connection for gas path connection, convenient loading and unloading, clamp connection; This device is a non-contact heating device, and the material is pollution-free

Atmosphere environment: An independent atmosphere system can accommodate multiple atmospheres (such as air, oxygen, nitrogen, argon, weak reducing atmosphere, etc.); Adopting corrosion-resistant exhaust channels can quickly discharge the gases emitted during the heating process.

Special furnace structures can be customized according to experimental requirements

1Microwave atmosphere tube furnaceIt is a multi-purpose microwave tube type high-temperature furnace. It can provide various working environments such as controllable atmosphere for workpiece heating. Specially suitable for the synthesis and sintering of ceramic materials, sintering of powder metallurgy parts, drying and heat treatment of inorganic materials, powder calcination, ashing treatment in chemical analysis, cracking treatment experiments of various solid wastes, and so on.

2. Widely applicable, easy to operate, repeatable process, and good stability

3. Specially suitable for the development of new materials and small-scale production.

Equipment parameters

Product Name:Microwave rotary pyrolysisTube furnace

Product model:ANKS-XZ08

Power supply requirements ：220V±10Hz

Whole machine power:3800W

Microwave frequency:2450MHz

☆Microwave power:3000W(Industrial grade)

☆Power regulation:3000W（High frequency closed-loop feedbackPID）

☆Microwave ratio: Non pulse microwave linear output, control accuracy ±1wControl

☆Adjustment method: Non pulse continuous adjustable

☆Adjustment ratio:0100

☆Microwave self-tuning: Can automatically adjust the process ratio

☆zlDirect coupling microwave excitation andWaveguideDesign to improve microwave efficiency

☆Microwave impedance adaptive matching improves microwave transmission efficiency

☆ Microwave self-tuning: automatic

☆ Microwave warning: blue

☆Microwave structure factory:3DMicrowave simulation

Microwave expansion temperature:Route 8

Pipeline rotation: automatic rotation

Rotation degree:90-180°

Working temperature:1100℃

Temperature control accuracy:±1℃

Equipped with temperature:1200℃

☆Temperature measurement method: thermocouple

Cooling system: high-frequency axial flow fan

☆Microwave coupling: multi-mode high-frequency coupling system1 set

☆Source Creation Wavefront Distribution System:Ainikesi 2set

☆Matching molded energy feeding waveguide:Ainikesi 2set

☆Atmosphere systemThe multi-channel independent gas path method can accommodate multiple atmospheres (inert gases). The corrosion-resistant exhaust channel is used to quickly discharge the gases emitted during the heating process.

Vacuum system: continuous vacuum-0.009MPA (measured at Qingdao altitude)

Pressure system: capable of conducting micro positive pressure microwave experiments

☆Internal cavity coupling:AinikesiAustrian high-temperature coupling cavity

☆Internal cavity material: zl microwave internal cavity

☆ Touch ratio: greater than or equal to 0.03

Inner tube material: Microwave specific quartz tube diameterφ60-200mm

☆Thermal insulation materialAdopting multidimensional microwave structural field design, ensuring microwave uniformity, industrial grade microwave resonant cavity8-layer insulation cavity design, vacuum formed material composition structure

Display partyFormula: Touch screen and embedded human-machine exchange system

☆Control System: Enix-Pro system

☆Function configuration:EnixproThe system is automatically controlled, with both temperature and power being intelligently controllable. Real time temperature and power curves are displayed in real-time, and cloud storage is available for download. It provides three operation modes: manual, automatic, and constant temperature, which can be freely switched

Real time power display, real-time current display485Converter, canCPConnectReal time temperature display control, real-time curve

USB data export, 60 sets of process storage, 5-stage mode compatible with new and old process replacement modes, equipped with multiple working modes, manual, automatic, constant temperature, etc

☆Protection function: The device is equipped with over temperature alarm, over-current alarm, component self checkAutomatic power-off protection for temperature and sensor abnormalitiesWhen the instrument malfunctions and alarms, the microwave automatically stops and resets.

The pipeline adopts a cut-off circular waveguide sealing structure, and the microwave leakage prevention treatment is superior to the national standard（≤5mW/cm2）

☆Equipment configuration: one set of atmosphere systemAinikesiProA set of systems φ80mmOne quartz tube and one feeding hook.

☆The diameter of the pipeline is80MMCount Reg1100mmThe material is composed of quartz and can be switched freely according to experimental needs

Note: This device comes with a workbench

Customer cases of microwave pyrolysis:

China Aviation Fifth Academy, Aviation Tenth Academy, Aviation Fifteen Yuan, Dalian Institute of Technology, Harbin Institute of Technology, Institute of Process Science and Technology of the Chinese Academy of Sciences, Tianjin Desalination Institute, China National Nuclear Corporation North202So404Institute, Northwestern Polytechnical University, Tsinghua School of Architecture, CRRC China, etc

☆ To meet EU certification requirements（CE）The9001authentication